Gold and silver ink printing materials and technology application analysis (4)

(3) Gravure gold and silver ink printing


The current gold and silver ink gravure printing is mainly used for plastic film or composite film printing. The use of gravure printing on plastic film printing gold and silver ink, unlike the lithographic, relief printing gold and silver ink on the paper. Paper has good adsorption to ink, and plastic film is different, its surface is smooth, surface tension is small, especially polyolefin film does not have extreme groups on the surface, chemical stability is good, the ink has adsorption. Therefore, to print gold and silver ink on plastic film, you must pay attention:


1 The surface of the plastic film is subjected to a treatment such as corona to improve the printability of the surface of the plastic film.


2 According to the characteristics of gravure printing and plastic film, use volatile dry special gravure gold and silver ink. Dedicated gravure gold and silver ink varnish is generally polyamide type. Its composition is: polyamide resin 40% to 50%, isopropyl alcohol 25% to 27%, xylene 25% to 28%.


3 using flat-panel printing gold and silver ink, the general ink first printed, and then printed gold and silver ink. The role of ink here is: First, the color, and second is to strengthen the adhesion of gold and silver ink. Gravure printing on plastic film

When printing gold and silver ink, you don't need to lay the ink at the end first, but use a color block in the graphic to play a role of color care and adhesion, so that the ink layer is full and the luster of gold and silver ink is increased.


4 Gold and silver inks should be used with the tune to clean the ink pump, pipe, ink tank and printing plate on time to prevent the reconciliation time from being too long, be discolored by oxidation, or be eroded by acids, alkalis and other chemical substances, or prevent the

Discolored gold and silver inks and undiscolored gold and silver inks are strung together. In order to avoid discoloration or cross-coloring, the printing artwork of gold and silver ink becomes dull, which seriously affects the metallic flash effect of gold and silver ink.


(4) Analysis of the causes of blackening of gold ink


Gold ink is made of gold powder. Gold powder will react with acids, alkalis, and other substances and change color. The main reason for the darkening of gold ink is:


(1) Inadequate storage of the powder, long-term exposure of the powder to air reacts with chemicals in the air;


(2) Gold ink is printed on non-coated paper and is in a high-humidity environment. The ink becomes ink due to the chemical action of sulfur compounds in the pulp and barium sulfate in the filler;


(3) The use of domestic coated paper and offset paper for printing gold ink is easy to black, the main reason being that papermaking uses acid-based papermaking technology, and the paper is acidic;


(4) The use of metal containers and tools to deploy gold ink black, it is appropriate to use porcelain, wooden containers deployment of gold ink; deployment of gold ink accessories should also use neutral materials;


(5) The overprinting of the semi-finished products of gold is too much. When the gold ink dries, the quantity of heat released by the ink is bad, and it accelerates the reaction between the gold powder, paper, and some of the chemicals in the ink and blackens.

(6) poor roller adjustment, uneven pressure, poor ink transfer performance, resulting in the printing process heap of ink, so that the gold ink stays on the roller, so that the powder by the long-term friction and the role of air and change the ink;


(7) When the ink is changed, the organic solvent of the cleaning ink fountain and the ink roller is not cleanly cleaned, so that the gold ink and the organic solvent react chemically to make the black ink black;


(8) When the printing press prints too fast, the friction of the ink roller increases, and the heat generated accelerates the reaction between gold ink and air and other chemical substances, which causes the ink to change ink;


(9) In the offset printing process, an acidic or alkaline dampening solution is used. These dampening solutions react with the gold ink to blacken the gold ink.


2.4.2.5 Common Faults and Exclusion of Gold and Silver Ink

malfunction
Fault phenomenon
cause of issue
Method of exclusion
Heap ink
1 Gold and silver ink accumulates more on the rubber roller, and it is very smooth when rotated, but the gold and silver ink on the printing plate graphic is not enough, and the product is imprinted and thinned. The ink layer of the 2nd edition and the blanket is very thick, while the product is printed thin and flowers.
1 The liquidity of gold and silver ink is too bad, or the storage time is too long. 2 Gold and silver ink black powder is of large mass, coarse particles, and poor adhesion, resulting in low transmissibility. .
1Increase the amount of thin varnish in the ink to reduce the viscosity of the ink and increase the flowability. 2 The viscosity and fluidity of gold and silver inks should be made when they are printed. Too large or too small ink will cause stacking failure.
Paste version
Plates are spread over the Internet or graphic edges.
Gold and silver powder is coarse and has poor thermal conductivity. After friction, thermal expansion occurs along with the connecting material, resulting in the spread of graphic and graphic images.
When the speed is reduced, the machine speed is controlled within 4,500 pieces/hour, and the wetting liquid printed with the alloy silver ink can be added with 5% to 10% alcohol (isopropanol) in the original wetting liquid.
Pull hair
The actual color of the product is not real, there are light color plush.
The ink is too thick, the viscosity is large, and the fluidity is low; the water roll falls off; the rubber roll is aged.
Ink can be added to the right amount of ink and ink additives; the water flannel reversed on the water roller, use better printability rubber roller.
The back of the dirty
The front of the product is glued to the back of the top sheet and the product is hairy.
Too much auxiliary material is added to affect the fixing speed of the ink; ink ink layer is too thick.
Increase the proportion of red dry oil, so that the ink drying speed; control the amount of thin varnish, you can add 5% offset anti-sticking agent; can be sprayed, dry shelves and other methods.
Imprinting
The gold and silver ink blots are not plain clothes, and they are weak.
Improper adjustment of printing pressure, unevenness of plate-laying plate, inaccurate ink volume or uneven local ink volume, excessive oil transfer, excessively rough paper surface or poorly-printed background.
Appropriately increase the printing pressure and fine-tune from light to heavy; reduce the transfer of gold oil; print gold and silver on a relatively flat base ink layer, and appropriately increase printing pressure and ink volume.


Source: Bison

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