Printing and packaging machinery and equipment spare parts

The spare parts management of spare parts for printing and packaging machinery is an important part that can not be ignored in the management of printing equipment.
In the production process, due to various reasons, failure of the equipment is unavoidable. In addition to promptly and accurately determining the fault, the timely removal of equipment faults often requires the timely provision of replacement parts. Therefore, the spare parts work of the equipment is also closely related to production. Because any kind of spare parts needed cannot be supplied in time, it will have an adverse effect on production.
Then, should the spare parts reserves of the equipment be used for the purpose of all or more? Of course not. The lack of spare parts or lack of spare parts can not effectively achieve timely maintenance and repair of equipment. Blindly over-stocking will result in excessive occupation of liquidity by enterprises, which is not conducive to the improvement and improvement of corporate economic indicators, and even waste. .
In the direction of equipment spare parts management, our factory has the following practices:
First, according to the use of a variety of equipment performance and utilization, as well as routine repairs and maintenance of the discovered conditions to determine the name of the spare parts should be reserved, part number and the number of reserves, the period of supply of purchased parts, etc., such data will be Store on your computer for future reference.
Second, conscientiously do a good job of equipment repair and maintenance records, master equipment damage and some parts of the damage, to provide reliable and accurate basis for equipment spare parts. For some of the spare parts that can be processed by themselves (or can be processed in the region) without affecting the performance of the equipment, the drawings are used as data backup. The careful implementation of these specific tasks is very effective in guaranteeing timely supply of spare parts, quick repairs, and reducing the cost of equipment repairs. We have profound experience with this.
Third, for a variety of equipment commonly used standard parts, such as bearings, holes (shaft) with elastic ring, taper pin, key, cotter pin, etc., as well as the standard parts used in the parts of the location of a detailed compilation, easy to check . Such standard parts can be purchased in local stores, generally do not need to inventory (or only a single set of inventory), because once the failure occurs, timely purchase through the compilation of data retrieval, generally will not affect the speed of repairs. Those standard parts that are commonly used in repairs and that do not require much capital, such as retaining rings, taper pins, chains, and other standard parts, usually have a small reserve, but they have a variety of specifications.
4. Electromagnetic coils, motor winding coils, motor rotors and other commonly used electrical components that can be restored after individual components are repaired and processed, such as electromagnetic clutches, powder spraying motors used in offset printing presses, water roller motors, etc. are usually replaced only by coils and rotors. The use performance of the component can be restored. The spare 1-2 sets can meet the repair requirements, and there is no need to purchase the whole spare part. This is obviously for reducing the repair cost.