Configuration and product features of the new carbon dioxide generator

Carbon dioxide generator configuration and product features

This equipment adopts irreversible chemical reaction of strong acid and strong base to produce CO2 gas. Since the two materials selected by this product react violently and the reaction is endothermic, the process of releasing carbon dioxide is endothermic, so the temperature of the gas produced Low, high pressure.

Product Usage

Product use and scope of application

a) High degree of automation, 4 automatic methods: concentrated sulfuric acid, sodium bicarbonate double automatic feeding; reaction

When using an automatic agitator to accelerate the reaction, to ensure that the reaction is fast and thorough; sodium bicarbonate and water are automatically stirred,

Ensure that the raw materials are uniform and the transportation is not blocked

b) One-pot reaction structure, the sulfuric acid container reacts with the ammonium bicarbonate raw material in one tank, the size is

The weight is the smallest and lightest among similar products, and the weight and volume are reduced to the greatest extent. It is suitable for fire fighting in narrow mines.

c) The combination of automatic and manual: both automatic feeding system and manual mode are provided to ensure

It can be completely operated manually when there is no electricity, which is suitable for the mine without electricity after fire.

d) Adopt flat mine car form, easy to move.

e) The smallest volume of domestic similar products: height less than 1.57 meters

f) The operation process is non-hazardous, no harmful gases such as CO will be generated, and the temperature of the generated CO2 is low;

g) Large CO2 flow rate, up to 1000m3 / hour

Fold and edit the technical parameters of this paragraph

5.1 Gas production rate: 1000m3 / h

5.2 Gas concentration:> 98%

5.3 Gas pressure: 0 ~ 0.4MPa

5.4 Opening pressure of safety valve: 0.5MPa

5.5 * Weight: 3443.9 kg

5.6 * The product belongs to the second-class pressure vessel (pressure vessel that provides the second-class pressure vessel manufacturing license and equipment

Inspection Report)

5.7 * Equipment Composition: It is composed of carbon dioxide generator tank truck, sulfuric acid automatic feeding pump, sodium bicarbonate mixing and stirring

It consists of tank truck and automatic reaction mixer.

5.7.1 Carbon dioxide generator tank truck

Function: Realize the reaction of concentrated sulfuric acid and sodium bicarbonate, the reaction can be accelerated by the automatic agitator

Composition: composed of reaction vessel (concentrated sulfuric acid jacket, sodium bicarbonate tank), reaction stirrer, explosion-proof motor,

Composition of automatic reaction stirrer

* Structure: One-pot structure, sulfuric acid container reacts with ammonium bicarbonate raw material in one tank, using flat plate

The form of the mine car (the safety standard indicates that it is allowed to use), which can reduce the weight and volume to the greatest extent, suitable for narrow mine

fire

* 1. Transportation method: flatbed truck transportation, safety certification authorization allows the use of flatbed trucks, easy to move

* Flat mine car gauge: 600/900

* Tank truck size: 40000mm × 1570mm × 1360mm

* Reaction automatic agitator power: 0.75KW

* Reaction speed of automatic agitator: 20 rpm

* Power source of reaction stirrer: 380/660 / 1140V explosion-proof motor or manual stirring

5.7.2 Specifications of sulfuric acid automatic feeding pump

Function: Realize the automatic feeding of concentrated sulfuric acid

* Power: 0.75KW

* Flow rate: no more than 60kg / min

* Head: not more than 5 meters

* Power source: 380/660 / 1140V explosion-proof motor

5.7.3 Sodium bicarbonate mixing tank truck

Function: to achieve mixing and mixing of sodium bicarbonate and water, and automatic feeding

* Composition: mixing tank, sodium bicarbonate mixed liquid feeding pump, mixing agitator

* 2. Transportation method: flatbed truck transportation, safety certification authorization allows the use of flatbed trucks, easy to move

* Size: 40000mm × 1400mm × 1360mm

Specification of feeding pump for sodium bicarbonate mixed liquid

* Power: 3KW

* Flow rate: no more than 400Kg / min

* Head: not more than 5 meters

* Mixer power: 2.2KW

* Mixer speed: 20 rpm

* Power source of mixing mixer: 380/660 / 1140V explosion-proof motor or manual mixing

* Parts are the only key technical indicators

Configuration

a) 1 set of carbon dioxide generator tank car (including automatic reaction mixer)

b) 1 sulfuric acid automatic feeding pump

c) 1 set of sodium bicarbonate mixing tank truck (including mixing agitator)

d) 2 flat mine cars

e) Concentrated sulfuric acid delivery pipe 7 meters

f) 7m sodium bicarbonate delivery pipe

g) 4 sets of protective clothing

ZR1000 carbon dioxide and traditional fire extinguishing equipment

Performance comparison

1. Gas production principle:

Concentrated sulfuric acid reacts with sodium bicarbonate or ammonium bicarbonate, the chemical reaction formula is:

H2SO4 + 2NH4CO3 → (NH4) 2SO4 + 2H2O + 2CO2 ↑

Produce carbon dioxide gas for fire fighting.

Compared with the advantages of traditional mine fire extinguishing equipment:

Only produces carbon dioxide and other, does not produce oxygen and other combustion-supporting components;

The entire reaction process is endothermic, without high temperature

Second, the comparison of carbon dioxide gas and traditional fire extinguishing equipment:

The mine fire extinguishing medium is mainly nitrogen and carbon dioxide, and the equipment for producing nitrogen is nitrogen generator and fuel oil inert

Gas fire extinguishing device, the comparison is as follows:

Nitrogen generator

Mine nitrogen generators are divided into cryogenic air separation type, membrane separation type, and pressure swing adsorption type.

Cryogenic air separation nitrogen generator is characterized by large gas production and high nitrogen concentration, but it is bulky and is installed on the ground

And cannot be used underground.

Mine-use mobile membrane separation nitrogen production unit and coal mine (ground) pressure swing adsorption (PSA) nitrogen production unit

The nitrogen production machine's gas production volume contains oxygen concentration of 3-5%, and because of the original oxygen volume and

The existence of external air leakage is not easy to reach the "injection of coal mine safety regulations" Article 238, paragraph 2

"The nitrogen concentration is not less than 97%", it is more difficult to reach the "Interpretation of Coal Mine Safety Regulations" by experts.

Interpretation of the provisions on nitrogen injection and fire prevention, the "oxygen concentration in the goaf should not exceed 7%" and nitrogen injection

Fire extinguishment "the oxygen concentration in the fire zone shall not exceed 3%". In addition, nitrogen is lighter than air

The spread of the top of the fire zone, which in turn affects the inerting effect of the fire zone, often fails to achieve the purpose of extinguishing the fire.

Fuel inert gas fire extinguishing device

It is mainly composed of DQ-150, DQ-500 and DQ-1000. The device has large gas production and is suitable for coal mines

Quickly extinguish the fire underground. However, due to insufficient combustion of aviation fuel, the gas produced contains 3-5%

The reaction of oxygen and trace CO is exothermic, and the temperature of inert gas is as high as 70 degrees. Due to the process of gas production

To burn a large amount of aviation fuel, the generated oxygen, CO, high temperature and burning aviation fuel cause the entire production

The gas process is very dangerous.

Performance comparison table

Comparison of fuel gas inert gas fire extinguishing device nitrogen generator carbon dioxide generator

Gas concentration ≤93% ≤95% ≥98%

Whether the reaction produces oxygen produces 3-5% oxygen produces 3-5% oxygen

Does the reaction produce toxic and harmful gases produce CO does not produce

Extinguishing gas temperature ≥70 degrees ≥50 degrees ≤30 degrees

Do you need electricity? Do you need electricity?

The safety of the gas production process requires the burning of aviation kerosene in the mine. The process is dangerous and difficult to control.

all

Equipment Cost Economical Equipment cost is about 1.5-3 million yuan / set.

The molecular sieve needs to be replaced once a year, about 300,000 per set. It is 85-1.1 million, with no frequent replacement

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